Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Low Current Fuse - Hybrid Electric Vehicle (HEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
All gaskets and sealing surfaces must be clean and free of all foreign matter prior to assembly.
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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Remove the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03A
High Voltage Battery, Mounting and Cables, Removal and Installation).
-
Remove the bolts and the high voltage battery cover.
-
Disconnect the electrical connectors from the high voltage battery junction box.
-
NOTE:
Use a fuse puller standard tool.
Remove the low current fuse.
Installation
-
To install, reverse the removal procedure.
-
NOTE:
Inspect the seal and replace with a new seal if necessary.
-
NOTE:
This step is only required if you are replacing the battery cover seal.
Install the new battery cover seal.
-
NOTE:
Finger-start the bolts.
-
Install the high voltage battery cover and tighten the bolts in the sequence shown.
Torque:
Stage 1:
62 lb.in (7 Nm)
Stage 2:
18 lb.ft (25 Nm)
-
Install the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03A
High Voltage Battery, Mounting and Cables, Removal and Installation).
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Diagnostic Trouble Code (DTC) Chart
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
Module
DTC
Description
Action
PCM
P060D:00
Internal Control Module Accelerator Pedal Position Performance: No Sub Type Information
GO to Pinpoint Test ..
Special Tool(s) /
General Equipment
Interior Trim Remover
Inspection
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH side similar.
Inspect the front door-to-body dimensions.
Adjustment
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH side shown, RH sid..