Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery - Hybrid Electric Vehicle (HEV)
Special Tool(s) /
General Equipment
Powertrain Jack |
Locking Pliers |
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
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WARNING:
Before beginning any service procedure, refer to
health and safety warnings in section 100-00 General Information within
workshop manual. Failure to follow this instruction may result in
serious personal injury.
Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Disconnect the battery negative terminals.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
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Remove the underbody shield screws.
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Remove the underbody shield pushpins.
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Remove the nuts and the underbody shield.
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Remove the exhaust shield nuts.
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Remove the bolt and position the exhaust shield aside.
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NOTICE:
Before disconnecting the high voltage battery
electrical connector, the electrical connector must be cleaned with a
nylon brush and free of debris. Blow any dirt or debris from the
electrical connector with compressed air before disconnecting or
component damage may occur.
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Clean high voltage battery electrical connector with
a nylon brush. Blow any dirt or debris from the electrical connector
with compressed air.
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NOTE:
To aid in disconnecting the high voltage battery
electrical connector, gently pull the base of the connector while
releasing the lock lever.
Release the lock lever and disconnect the high voltage battery electrical connector.
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Detach the retainers and position the wire harness aside.
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NOTICE:
Before disconnecting the high voltage battery
electrical connector, the electrical connector must be cleaned with a
nylon brush and free of debris. Blow any dirt or debris from the
electrical connector with compressed air before disconnecting or
component damage may occur.
-
Clean high voltage battery electrical connector with
a nylon brush. Blow any dirt or debris from the electrical connector
with compressed air.
-
NOTE:
To aid in disconnecting the high voltage battery
electrical connector, gently pull the base of the connector while
releasing the lock lever.
Release the lock lever and disconnect the high voltage battery electrical connector.
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Detach the retainers and position the wire harness aside.
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Clamp the high voltage battery coolant hoses.
Use the General Equipment: Locking Pliers
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Disconnect the coolant hoses from the high voltage battery.
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Disconnect the retainers from the high voltage battery and position coolant hoses aside.
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NOTICE:
Only apply enough pressure from the powertrain jack
to contact and support the high voltage battery during the removal.
Excessive pressure placed under the high voltage battery may cause
damage to the high voltage battery.
Position a powertrain jack under the high voltage battery.
Use the General Equipment: Powertrain Jack
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Remove the high voltage battery mounting bolts.
Torque:
46 lb.ft (62.5 Nm)
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With the aid of an assistant and using the powertrain jack, lower the high voltage battery assembly.
Installation
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To install, reverse the removal procedure.
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If replacing the battery, transfer the high voltage
battery mounting brackets. Remove and discard the bolts and tighten the
new bolts in the sequence shown.
Torque:
155 lb.in (17.5 Nm)
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Bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03C Engine Cooling, General Procedures).
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NOTE:
Updating the PCM with the latest calibration will update the appropriate modules as required by the software update.
NOTE:
Calibration files can be obtained at www.motorcraft.com
If replacing the battery, use the diagnostic scan tool and start a new
vehicle session. Reprogram the PCM using the latest FDRS software
release.
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
System Operation
Adaptive Cruise Control
Item
Description
1
IPC
2
Accelerator pedal
3
Deactivator switch
4
Stoplamp switch
5
Brake switch assembly
6
SCCM
7
PCM
8
Cruise control switches
9
IPMA
10
BCM
11
ABS module
12
GWM
13
RCM
14
CCM
Netwo..
You can create a Wi-Fi hotspot in your
vehicle and allow devices to connect to it
for access to the Internet.
Press the button to enter the
settings menu.
Select Connectivity Features.
Select Vehicle Hotspot.Note: The vehicle hotspot default
setting
is on.
Select Settings.
Make sure that you have Wi-Fi visibility
switched on.Note: The Wi-Fi Visibility default setting is
on.
Finding t..