Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Wiring Harness - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
Removal steps in this procedure may contain installation details.
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WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Remove the BECM .
Refer to: Battery Energy Control Module (BECM) - Plug-In Hybrid
Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and
Cables, Removal and Installation).
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Detach the retainers from the high voltage battery junction box cover and position the wire harness aside.
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Remove the nuts and the high voltage battery junction box cover.
Torque:
93 lb.in (10.5 Nm)
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Disconnect the high voltage battery junction box electrical connectors.
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Remove the nuts and position the wire harness aside.
Torque:
106 lb.in (12 Nm)
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Disconnect the electrical connectors from the high voltage battery junction box.
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Detach the wire harness retainers and position the wire harness aside.
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Remove the bolts and the high voltage battery wiring harness.
Torque:
155 lb.in (17.5 Nm)
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Special Tool(s) /
General Equipment
Resistance Spotwelding Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
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Removal
WARNING:
Electric vehicles damaged by a crash may have compr..
What Are Autolamps
WARNING: The system does not
relieve you of your responsibility to drive
with due care and attention. You may
need to override the system if it does not
turn the headlamps on in low visibility
conditions, for example daytime fog.
Autolamps turn the headlamps on in low
light situations or when the windshield
wipers operate.
Autolamp Settings
Press Settings on the touchsc..