Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Wiring Harness - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
Removal steps in this procedure may contain installation details.
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
-
Remove the BECM .
Refer to: Battery Energy Control Module (BECM) - Plug-In Hybrid
Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and
Cables, Removal and Installation).
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Detach the retainers from the high voltage battery junction box cover and position the wire harness aside.
-
Remove the nuts and the high voltage battery junction box cover.
Torque:
93 lb.in (10.5 Nm)
-
Disconnect the high voltage battery junction box electrical connectors.
-
Remove the nuts and position the wire harness aside.
Torque:
106 lb.in (12 Nm)
-
-
Disconnect the electrical connectors from the high voltage battery junction box.
-
Detach the wire harness retainers and position the wire harness aside.
-
Remove the bolts and the high voltage battery wiring harness.
Torque:
155 lb.in (17.5 Nm)
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Removal
NOTE:
Left hand (LH) shown, right hand (RH) similar.
NOTE:
For rear door window regulator motors that are
non-functional it may be necessary to remove the rear door window
regulator motor prior to securing the rear door window glass...
Setting a Destination
You can use any of the following
commands to set a destination or find a
point of interest.
___ is a dynamic listing, meaning that for
navigation voice commands it can be a POI
category or a major brand name, where
major brand name is a chain with more
than 20 locations
You can find an address, a point of interest (POI), or search for
points of interest
by category:
..