Ford Escape: Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (132kW/180PS) – I3 (Y1) / Removal and Installation - Turbocharger Coolant Supply Tube
Materials
Name |
Specification |
Motorcraft® Metal Brake Parts Cleaner PM-4-A, PM-4-B, APM-4-C |
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|
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles. When removing any turbocharger or engine air intake
system component, ensure that no debris enters the system. Failure to
do so may result in damage to the turbocharger.
NOTICE:
Special attention needs to be given to the sealing ports for
the oil feed, the oil drain, and the coolant lines, on turbocharged
engines. The sealing ports must be totally clean and free from O-ring
residue, have no damage to the sealing surface and the lines to ensure
that there are no leaks or repeat repairs.
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Drain the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
(303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), General
Procedures).
-
Remove the cowl panel grille.
Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
-
Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and
Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and
Installation).
-
Remove the air cleaner intake pipe.
Refer to: Air Cleaner Intake Pipe (303-12A Intake Air Distribution and
Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and
Installation).
-
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering -
1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
-
Remove the catalytic converter.
Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
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Remove the bracket bolt, loosen the turbocharger coolant
tube bolt, then disconnect the turbocharger coolant tube.
-
Remove the bracket bolt.
-
Detach the wire connector retainer from the bracket.
Remove the bolt, disconnect the turbocharger coolant supply tube and
remove the tube.
-
-
Remove and discard the turbocharger coolant tube O-ring seals.
-
Inspect the turbocharger tube and the sealing
surfaces. Ensure that the retaining bracket is not bent, check for
square-ness of the retaining bracket to the O-ring area. Use brake
cleaner and a nylon brush to clean.
Material: Motorcraft® Metal Brake Parts Cleaner
/ PM-4-A, PM-4-B, APM-4-C
Installation
-
NOTE:
Component(s) must be lubricated with clean engine coolant.
Install the new the turbocharger coolant tube O-ring seals, lubricate with clean engine coolant.
Refer to: Specifications (303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Specifications).
-
-
Carefully use a nylon brush to remove the old O-ring
residue and use brake cleaner to rinse the O-ring residue out of the
turbocharger O-ring bore and the engine O-ring bore. Inspect the area
for deep scratches and gouges. Install new components if needed.
-
Install the turbocharger supply tube, then install and tighten the bolt. Attach the wire connector retainer.
Material: Motorcraft® Metal Brake Parts Cleaner
/ PM-4-A, PM-4-B, APM-4-C
Torque:
89 lb.in (10 Nm)
-
Install and tighten the bracket bolt.
Torque:
89 lb.in (10 Nm)
-
Connect the turbocharger coolant tube, tighten the
turbocharger coolant tube bolt. Then install and tighten the bracket
bolt.
Torque:
89 lb.in (10 Nm)
-
Install the catalytic converter.
Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
-
Install the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering -
1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
-
Install the air cleaner intake pipe.
Refer to: Air Cleaner Intake Pipe (303-12A Intake Air Distribution and
Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and
Installation).
-
Install the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and
Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and
Installation).
-
Install the cowl panel grille.
Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
-
Fill and bleed the cooling system.
Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding
(303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), General
Procedures).
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C
-
Removal
Drain the cooling system...
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C
-
Removal
NOTICE:
The turbocharger compressor vanes can be damaged by
even the smallest particles...
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Using a non-marring tool, release and position the headlamp switch out.
Use the General Equipment: Interior Trim Remover
Disconnect the electrical connector and remove the headlamp switch...
*Tire label: A label showing the
original equipment tire sizes,
recommended inflation pressure
and the maximum weight the
vehicle can carry.
*Tire Identification Number
(TIN): A number on the sidewall
of each tire providing information
about the tire brand and
manufacturing plant, tire size and
date of manufacture...