Ford Escape Manuals

Ford Escape: Fuel Charging and Controls - Turbocharger - 1.5L EcoBoost (132kW/180PS) – I3 (Y1) / Removal and Installation - Turbocharger Coolant Supply Tube

Materials

Name Specification
Motorcraft® Metal Brake Parts Cleaner
PM-4-A, PM-4-B, APM-4-C
-
 

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTICE: Special attention needs to be given to the sealing ports for the oil feed, the oil drain, and the coolant lines, on turbocharged engines. The sealing ports must be totally clean and free from O-ring residue, have no damage to the sealing surface and the lines to ensure that there are no leaks or repeat repairs.

  1. Drain the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), General Procedures).
  1. Remove the cowl panel grille.
    Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Remove the air cleaner intake pipe.
    Refer to: Air Cleaner Intake Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Remove the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Remove the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
    Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Remove the bracket bolt, loosen the turbocharger coolant tube bolt, then disconnect the turbocharger coolant tube.
  1. Remove the bracket bolt.
  1. Detach the wire connector retainer from the bracket. Remove the bolt, disconnect the turbocharger coolant supply tube and remove the tube.
    1. Remove and discard the turbocharger coolant tube O-ring seals.
    • Inspect the turbocharger tube and the sealing surfaces. Ensure that the retaining bracket is not bent, check for square-ness of the retaining bracket to the O-ring area. Use brake cleaner and a nylon brush to clean.
      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B, APM-4-C

Installation

  1. NOTE: Component(s) must be lubricated with clean engine coolant.

    Install the new the turbocharger coolant tube O-ring seals, lubricate with clean engine coolant.
    Refer to: Specifications (303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Specifications).
    • Carefully use a nylon brush to remove the old O-ring residue and use brake cleaner to rinse the O-ring residue out of the turbocharger O-ring bore and the engine O-ring bore. Inspect the area for deep scratches and gouges. Install new components if needed.
    1. Install the turbocharger supply tube, then install and tighten the bolt. Attach the wire connector retainer.
      Material: Motorcraft® Metal Brake Parts Cleaner / PM-4-A, PM-4-B, APM-4-C
      Torque: 89 lb.in (10 Nm)
  1. Install and tighten the bracket bolt.
    Torque: 89 lb.in (10 Nm)
  1. Connect the turbocharger coolant tube, tighten the turbocharger coolant tube bolt. Then install and tighten the bracket bolt.
    Torque: 89 lb.in (10 Nm)
  1. Install the catalytic converter.
    Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
    Refer to: Catalytic Converter (309-00A Exhaust System - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Install the air cleaner.
    Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Install the air cleaner intake pipe.
    Refer to: Air Cleaner Intake Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Install the air cleaner outlet pipe.
    Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), Removal and Installation).
  1. Install the cowl panel grille.
    Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).
  1. Fill and bleed the cooling system.
    Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding (303-03A Engine Cooling - 1.5L EcoBoost (132kW/180PS) – I3 (Y1), General Procedures).

    Removal and Installation - Turbocharger Coolant Return Tube

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    Materials Name Specification Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C -  Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

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