Ford Escape: Anti-Lock Brake System (ABS) and Stability Control / Removal and Installation - Electric Brake Booster (EBB) - Full
Hybrid Electric Vehicle (FHEV)/Plug-In Hybrid Electric Vehicle (PHEV)
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
The EBB and the ABS module are serviced as an assembly and should not be separated.
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NOTE:
The PMI process must begin with the current ABS module installed. If
the current ABS module does not respond to the diagnostic scan tool, the
tool may prompt for As-Built Data as part of the repair.
Using a diagnostic scan tool, begin the PMI process for the ABS module following the onscreen instructions.
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Detach the coolant hose retainers and position the coolant hoses aside.
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Remove the bolt, the pin-type retainer and the bracket.
Torque:
80 lb.in (9 Nm)
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Remove the DCDC .
Refer to: Direct Current/Direct Current (DC/DC) Converter Control
Module (414-05 Voltage Converter/Inverter, Removal and Installation).
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Disconnect the electrical connectors.
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NOTICE:
If the brake fluid is spilled on any component, the
affected area must be immediately washed down with cold water.
NOTE:
Make sure that all openings are sealed.
Disconnect the brake tube fittings.
Torque:
159 lb.in (18 Nm)
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Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
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Push inward on the tabs and remove the clevis pin. Discard the pin.
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Remove the EBB nuts in the order shown.
Torque:
177 lb.in (20 Nm)
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Remove the the EBB .
Installation
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To install, reverse the removal procedure.
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Using a diagnostic scan tool, complete the PMI process for the ABS module following the on-screen instructions.
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Carry out the following service functions using the scan
tool and following the diagnostic scan tool on-screen instructions.
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Carry out the ABS Brake System Pressure Bleeding and Bleed Check.
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Carry out the ABS Calibration.
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Carry out the EPB initialization.
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Run the PCM
PATS
programming application and then carry out the Module Initialization
(Parameter Reset) using the scan tool and following the diagnostic scan
tool on-screen instructions.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
The EBB and the ABS module are serviced as an assembly and should not be separated...
Materials
Name
Specification
Motorcraft® Metal Brake Parts CleanerPM-4-A, PM-4-B, APM-4-C
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Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Repower
WARNING:
Incorrect repair techniques or actions can cause an
accidental Supplemental Restraint System (SRS) deployment. Never
compromise or depart from these instructions. Failure to precisely
follow all instructions could result in serious personal injury from an
accidental deployment...
Special Tool(s) /
General Equipment
Scraper for Straight Edges
Grinder
Hot Air Gun
Knife
MIG/MAG Welding Equipment
Locking Pliers
Materials
Name
Specification
Metal Bonding AdhesiveTA-1, TA-1-B, 3M™ 08115, LORD Fusor® 108B, Henkel Teroson EP 5055
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Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
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Flexible Foam Repair3Mâ..