Ford Escape: Body Closures / Removal and Installation - Fuel Filler Door Assembly
			
			Special Tool(s) /
 General Equipment
 
 | Flat Headed Screw Driver | 
 
 
 | Knife | 
 
 
 
 Removal
 NOTE: 
 Removal steps in this procedure may contain installation details.
 
 NOTE: 
 The fuel filler door assembly is damaged during the removal 
process and requires a new fuel filler door assembly installed.
 
 
 
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 Disconnect the battery.
		
 Refer to: Battery Disconnect and Connect (414-01)
 .
  
 
 
 
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 With the vehicle in NEUTRAL, position it on a hoist.
		
 Refer to: Jacking and Lifting (100-02)
 .
  
 
 
 
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 3.Remove the LHR wheel and tire.
		
 Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  
 
 
 
 
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 Remove the retainers and screws
 Torque: 
 17 lb.in (1.9 Nm)
 
  
 
 
 
 
 
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 Remove the retainers.
  
 
 
 
 
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 Remove the fuel filler door.
		
 Refer to: Fuel Filler Door (501-03 Body Closures, Removal and Installation).
  
 
 
 
 
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 Disconnect the electrical connector.
  
 
 
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 disconnect the vent hose.
  
 
  
 
 
 
 
 
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 Using a knife, slice the holes in the indicated areas.
 Use the General Equipment: Knife
  
 
 
 
 
 
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 Insert the screwdriver and release the clips while pulling the fuel filler door housing away from the vehicle
 Use the General Equipment: Flat Headed Screw Driver
  
 
 
 
 
 
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 Pull the fuel filler door housing away from the vehicle
  
 
 
 
 Installation
 
 
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 To install, reverse the removal procedure.
		
  
 
 
 
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NOTICE: 
 Make sure that the fuel information labels are installed at the noted removal position.
 
 NOTE: 
 This step is only necessary if the component needs to be replaced. 
 
 Install the fuel labels on the fuel filler door hinge arm and rear panel.
		
  
   Special Tool(s) /
 General Equipment
 
 Flat Headed Screw Driver
 
 
 
 Removal
 
 
 
 
 
 Open the fuel filler door.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Release the retaining tab and slide the fuel filler door from the fuel filler door hinge...
   
 
   Removal
 
 
 
 With the vehicle in NEUTRAL, position it on a hoist.
		
 Refer to: Jacking and Lifting (100-02)
 .
 
 
 
 
 
 
 
 Disconnect the hands-free liftgate actuation lower sensor electrical connector...
   
 
   Other information:
   Check
 
 
 
 
 NOTE: 
 The object used in this system check can be 
fabricated using a 9 cm diameter (3 in I.D.) pipe, 100 cm (39 in) in 
length (available as Polyvinyl Chloride (PVC) pipe, or similar from a 
hardware or plumbing supply.
 
 NOTE: 
 The following system check should be carried out with the vehicle on a level surface...
   
   Removal
 NOTE: 
 LH (left-hand) side shown, RH (right-hand) side similar.
 
 NOTE: 
 Removal steps in this procedure may contain installation details.
 
 
 
 
 
 
 Remove the exterior rear door handle access plug.
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 Remove the exterior rear door handle...