Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Cables - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
This procedure provides information about routing, retaining
points and connectors of the cable. It does not include the steps for
removing components to gain access to the cable.
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
-
De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
-
Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
-
NOTICE:
High voltage electrical connectors may require
unique methods to be disconnected. If not properly disconnected,
component damage may occur.
Refer to: High Voltage Connector Disconnect and Connect (414-03A High
Voltage Battery, Mounting and Cables, General Procedures).
-
-
Torque:
48 lb.in (5.4 Nm)
-
Torque:
62 lb.in (7 Nm)
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
55 lb.in (6.2 Nm)
-
-
Torque:
55 lb.in (6.2 Nm)
-
Torque:
106 lb.in (12 Nm)
-
Torque:
106 lb.in (12 Nm)
-
-
Torque:
55 lb.in (6.2 Nm)
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
106 lb.in (12 Nm)
-
-
Torque:
55 lb.in (6.2 Nm)
-
Torque:
71 lb.in (8 Nm)
-
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
71 lb.in (8 Nm)
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
106 lb.in (12 Nm)
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
414-016Battery Lift Fixture
Floor Crane
Powertrain Jack
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Power Caulk Gun
Power Fixed Glass Removal Tool
Vacuum Cleaner
Materials
Name
Specification
Motorcraft® High Performance Engine RTV SiliconeTA-357
WSE-M4G323-A6
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
-
Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer..
Other information:
Lubricants, Fluids, Sealers and Adhesives
Part number
Specifications
Automatic Transmission Fluid / XT-12-QULV
HU7J-M2C949-AA
WSS-M2C949-A
Capacities
Liters
Transmission fluid
4.76
qt (
4.5
L)
General Spec..
Removal
Release the clips and remove the floor console upper rear trim panel.
Disconnect the electrical connectors.
Remove the PATS center antenna.
Remove the nuts.
Lift upward on the PATS center antenna.
Disconnect the electrical connector.
Installation
To install, reverse t..