Ford Escape Manuals
Ford Escape 2020-2025 Service Manual / Electrical / Battery and Charging System / High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Cables - Plug-In Hybrid Electric Vehicle (PHEV)

Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Cables - Plug-In Hybrid Electric Vehicle (PHEV)

Removal

  WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system. The high-voltage system utilizes approximately 450 volts DC, provided through high-voltage cables to its components and modules. The high-voltage cables and wiring are identified by orange harness tape or orange wire covering. All high-voltage components are marked with high-voltage warning labels with a high-voltage symbol. Failure to follow these instructions may result in serious personal injury or death.

NOTE: This procedure provides information about routing, retaining points and connectors of the cable. It does not include the steps for removing components to gain access to the cable.

  1.   WARNING: Before beginning any service procedure in this manual, refer to health and safety warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
  1. De-energize the high voltage system.
    Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
  1. Disconnect the battery.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. NOTICE: High voltage electrical connectors may require unique methods to be disconnected. If not properly disconnected, component damage may occur.

    Refer to: High Voltage Connector Disconnect and Connect (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
    1. Torque: 48 lb.in (5.4 Nm)
    1. Torque: 62 lb.in (7 Nm)
    1. Torque: 93 lb.in (10.5 Nm)
    1. Torque: 93 lb.in (10.5 Nm)
  1. Torque: 55 lb.in (6.2 Nm)
    1. Torque: 55 lb.in (6.2 Nm)
    1. Torque: 106 lb.in (12 Nm)
    1. Torque: 106 lb.in (12 Nm)
    1. Torque: 55 lb.in (6.2 Nm)
    1. Torque: 93 lb.in (10.5 Nm)
    1. Torque: 106 lb.in (12 Nm)
    1. Torque: 55 lb.in (6.2 Nm)
    1. Torque: 71 lb.in (8 Nm)
    1. Torque: 93 lb.in (10.5 Nm)
    1. Torque: 71 lb.in (8 Nm)
    1. Torque: 93 lb.in (10.5 Nm)
    1. Torque: 106 lb.in (12 Nm)

Installation

  1. To install, reverse the removal procedure.

    Removal and Installation - High Voltage Battery - Plug-In Hybrid Electric Vehicle (PHEV)

    Special Tool(s) / General Equipment 414-016Battery Lift Fixture Floor Crane Powertrain Jack Locking Pliers Removal   WARNING: To prevent the risk of high-voltage shock, always follow precisely all warnings and service instructions, including instructions to depower the system...

    Removal and Installation - High Voltage Battery Cover - Plug-In Hybrid Electric Vehicle (PHEV)

    Special Tool(s) / General Equipment Power Caulk Gun Power Fixed Glass Removal Tool Vacuum Cleaner Materials Name Specification Motorcraft® High Performance Engine RTV SiliconeTA-357 WSE-M4G323-A6  Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express -  Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer..

    Other information:

    Ford Escape 2020-2025 Service Manual: Removal and Installation - Rear Halfshaft Seal


    Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 205-990Installer, Axle SealTKIT-2012A-FLTKIT-2012A-ROW Flat Headed Screw Driver Removal Remove the rear halfshaft. Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation). Remove and replace the rear halfshaft seal. Use the General Equipment: Flat Heade..

    Ford Escape 2020-2025 Service Manual: Diagnosis and Testing - Universal Transmitter


    Global Customer Symptom Code (GCSC) Chart Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices.REFER to: Diagnostic Methods (100-00 General Information, Description and Operation). Symptom Action Driver Aid & Information > Universal Remote > Performance > Inoperative GO to Pinpoint Test A Symptom Chart(s)..

    Categories

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