Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Cables - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
This procedure provides information about routing, retaining
points and connectors of the cable. It does not include the steps for
removing components to gain access to the cable.
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WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
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Disconnect the battery.
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
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NOTICE:
High voltage electrical connectors may require
unique methods to be disconnected. If not properly disconnected,
component damage may occur.
Refer to: High Voltage Connector Disconnect and Connect (414-03A High
Voltage Battery, Mounting and Cables, General Procedures).
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Torque:
48 lb.in (5.4 Nm)
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Torque:
62 lb.in (7 Nm)
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Torque:
93 lb.in (10.5 Nm)
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Torque:
93 lb.in (10.5 Nm)
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Torque:
55 lb.in (6.2 Nm)
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Torque:
55 lb.in (6.2 Nm)
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Torque:
106 lb.in (12 Nm)
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Torque:
106 lb.in (12 Nm)
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Torque:
55 lb.in (6.2 Nm)
-
Torque:
93 lb.in (10.5 Nm)
-
Torque:
106 lb.in (12 Nm)
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Torque:
55 lb.in (6.2 Nm)
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Torque:
71 lb.in (8 Nm)
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Torque:
93 lb.in (10.5 Nm)
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Torque:
71 lb.in (8 Nm)
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Torque:
93 lb.in (10.5 Nm)
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Torque:
106 lb.in (12 Nm)
Installation
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To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
414-016Battery Lift Fixture
Floor Crane
Powertrain Jack
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Power Caulk Gun
Power Fixed Glass Removal Tool
Vacuum Cleaner
Materials
Name
Specification
Motorcraft® High Performance Engine RTV SiliconeTA-357
WSE-M4G323-A6
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
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Sika® Aktivator PRO / Dow® BETAPRIME™ 5504G / Sika® Primer..
Other information:
Firing order
Item
Value
Firing order
1 - 2 - 3
Spark Plug
Item
Value
Spark plug
12405
Spark plug gap
0.8 mm
..
Special Tool(s) /
General Equipment
Pick Hook
Interior Trim Remover
Removal
NOTE:
LH (left hand) shown, RH (right hand) similar.
NOTE:
Removal steps in this procedure may contain installation details.
NOTICE:
The door latch must be in the locked position prior
to disassembly or the door lock feature may not function correctly after
installation.
Lock the d..