Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Low Current Fuse - Plug-In Hybrid Electric Vehicle (PHEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
NOTE:
Removal steps in this procedure may contain installation details.
-
WARNING:
Before beginning any service procedure in this
manual, refer to health and safety warnings in section 100-00 General
Information. Failure to follow this instruction may result in serious
personal injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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De-energize the high voltage system.
Refer to: High Voltage System De-energizing (414-03A High Voltage Battery, Mounting and Cables, General Procedures).
-
Remove the BECM .
Refer to: Battery Energy Control Module (BECM) - Plug-In Hybrid
Electric Vehicle (PHEV) (414-03A High Voltage Battery, Mounting and
Cables, Removal and Installation).
-
Detach the retainers from the BJB cover and position the wire harness aside.
-
Remove the nuts and the high voltage battery junction box cover.
Torque:
93 lb.in (10.5 Nm)
-
Disconnect the high voltage battery junction box electrical connectors.
Cabin Coolant Heater and ACCM Fuse
-
NOTE:
Use a fuse puller standard tool, or gently pry the fuse out with a flathead screwdriver.
Remove the cabin coolant heater and ACCM fuse.
DC/DC and SOBDM Fuse
-
NOTE:
Use a fuse puller standard tool, or gently pry the fuse out with a flathead screwdriver.
Remove the DCDC and SOBDM fuse.
Installation
-
To install, reverse the removal procedure.
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
The EBB and the ABS module are serviced as an assembly and should not be separated.
NOTE:
The PMI process must begin with the current ABS module installed...
Removal and Installation
NOTICE:
The turbocharger compressor vanes can be damaged by even the
smallest particles. When removing any turbocharger or engine air intake
system component, ensure that no debris enters the system. Failure to
do so may result in damage to the turbocharger...