Special Tool(s) / General Equipment
204-029 Drawbar |
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205-153
(T80T-4000-W)
Handle |
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307-541 Installer, Transfer Gear Bearing TKIT-2005D1-F |
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307-591 Shim Gauge, Differential/Transfer Gear Bearing TKIT-2006UF-FLM TKIT-2006UF-ROW |
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307-672 Installer, Input Guide and Seal TKIT-2010D-FLM TKIT-2010D-ROW |
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307-680 Table, Assembly (DPS6) TKIT-2010D-FLM TKIT-2010D-ROW |
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307-741 Spring Compressor, F Clutch |
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307-758 Installer, Axle Seal -FWD |
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307-759 Installer, Axle Seal -AWD |
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307-792 Gauge, Differential Preload |
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307-793 Installer, Bearing Cup |
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307-794 Transfer gear shim preload tool |
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307-795 Installer, Bearing Cup |
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307-821 Motor Rotor Remover Installer |
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Feeler Gauge | |
Hydraulic Press |
Materials
Name | Specification |
---|---|
Motorcraft® MERCON® ULV Automatic Transmission Fluid XT-12-QULV |
WSS-M2C949-A, MERCON® ULV |
Motorcraft® Ultra Silicone Sealant TA-29 |
WSS-M4G323-A8 |
All vehicles
NOTE: Make sure park rod is installed in the park rod guide.
Install the park lock actuator and the bolts.NOTICE: Resolver realignment is critical to transmission calibration and operation.
Install the traction motor resolver bolts and align the index-marks made during removal.NOTICE: When installing the stator be careful not to bend or break the stator wires.
Position the traction motor stator on the special tools and install the stator.NOTICE: When installing the stator be careful not to bend or break the stator wires.
NOTE: When installing the generator/starter rotor, the shaft on the rotor needs to align with the input shaft and the bearing needs to align with the bore in the planetary carrier support cover.
NOTICE: When installing the bearing make sure to only press on the inner bearing race or damage may occur to the bearing.
Press the traction motor drive gear front bearing on the traction motor drive gear.NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
Make sure that the mating faces are clean and free of foreign material.NOTICE: Do not use metal scrapers, wire brushes, power abrasive discs, or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
Make sure that the mating faces are clean and free of foreign material.NOTE: Make sure that the silicone has been cleaned off the machined surface of the transmission case and the damper housing before installing the Differential/Transfer Gear Bearing Shim Gauge 307-591/3 (4 spacers) or the preload measurement may be inaccurate.
All Wheel Drive (AWD)
Front Wheel Drive (FWD)
All vehicles
NOTE: Make sure silicone is applied to the shoulder on the inner bolt hole.
Apply silicone to the transmission case assembly.NOTE: Install the stud bolts in the locations noted during disassembly.
NOTE: Tighten in a crisscross pattern.
Install the damper housing, bolts and the studbolts.