Ford Escape Manuals

Ford Escape: Fuel Tank and Lines / Removal and Installation - Fuel Pump and Sender Unit

Special Tool(s) / General Equipment

310-123
Locking Ring, Fuel Tank
TKIT-2004J-F
TKIT-2005U-LM

Removal




  WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures may be present and may be ignited. Failure to follow these instructions may result in serious personal injury.

NOTE: Removal steps in this procedure may contain installation details.

  1. Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
  1. Remove the Fuel Tank.
    1. Detach the clip and postion the wiring harness aside.
    1. Remove the nuts.
      Torque: 80 lb.in (9 Nm)
  1. Disconnect the electrical connector and quick release coupling.
    Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. NOTE: Note the position of the component before removal.

    Using the special tool remove the lock ring and the fuel pump and sender unit.
    Use Special Service Tool: 310-123  Locking Ring, Fuel Tank.
  1. Lift the Fuel Pump and Sender unit slightly and disconnect the quick connector and the electrical connector.
    Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. NOTICE: Take extra care not to damage the fuel tank level sensor float and arm.

    Remove and discard the O-ring.

Installation

  1. Reconnect the electrical connector and quick connector.
    Refer to: Quick Release Coupling (310-00B Fuel System - General Information - 2.0L EcoBoost (177kW/240PS) – MI4, General Procedures).
  1. NOTE: Use a new seal.

    NOTE: Make sure that the seal is correctly located.

  1. NOTE: Make sure that the installation marks are aligned.

  1. To install, reverse the removal procedure.

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