Ford Escape: High Voltage Battery, Mounting and Cables / Removal and Installation - High Voltage Battery Wiring Harness - Hybrid Electric Vehicle (HEV)
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system. The high-voltage system utilizes approximately
450 volts DC, provided through high-voltage cables to its components and
modules. The high-voltage cables and wiring are identified by orange
harness tape or orange wire covering. All high-voltage components are
marked with high-voltage warning labels with a high-voltage symbol.
Failure to follow these instructions may result in serious personal
injury or death.
-
WARNING:
Before beginning any service procedure in this
section, refer to Safety Warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
Refer to: High Voltage System Health and Safety Precautions - Overview (100-00 General Information, Description and Operation).
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Remove the high voltage battery.
Refer to: High Voltage Battery - Hybrid Electric Vehicle (HEV) (414-03A
High Voltage Battery, Mounting and Cables, Removal and Installation).
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Remove the bolts and the high voltage battery cover.
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Disconnect the electrical connectors from the high voltage BJB and position the cables aside.
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Disconnect the electrical connectors.
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Disconnect the retainers and position the wire harness aside.
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Release the electrical connector retainers.
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Remove the high voltage battery wiring harness.
Installation
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To install, reverse the removal procedure, except for the steps below.
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NOTE:
Inspect the seal and replace with a new seal if necessary.
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NOTE:
This step is only required if you are replacing the battery cover seal.
Install the new battery cover seal.
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NOTE:
Finger-start the bolts.
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Install the high voltage battery cover and tighten the bolts in the sequence shown.
Torque:
Stage 1:
62 lb.in (7 Nm)
Stage 2:
18 lb.ft (25 Nm)
Special Tool(s) /
General Equipment
Locking Pliers
Removal
WARNING:
To prevent the risk of high-voltage shock, always follow
precisely all warnings and service instructions, including instructions
to depower the system...
Other information:
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
Materials
Name
Specification
Motorcraft® Threadlock and SealerTA-25-B
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Repair
All core plugs
NOTE:
Cylinder block core plug shown, cylinder head core plug similar.
Using the Slide Hammer and a commercially available
body dent puller attachment or commercially available fre..
How Does the Lane Keeping System Work
The lane keeping system uses a forward
looking camera mounted on the windshield
to monitor vehicle movement within the
travel lane.
When the camera detects a drift out of the
travel lane, the lane keeping system alerts
the driver by vibrating the steering wheel,
or aids the driver by providing a small
steering input to move the vehicle back
into the tr..
Categories
What Is the Master Access Code
The master access code is a factory-set
five-digit entry code. You can operate the
keypad with the master access code at
any time. The master access code is on the
owner’s wallet card in the glove box and
is available from an authorized dealer.
Displaying the Master Access Code
To display the factory-set code in the
information display:

Remove the rubber mat.
Insert the first programmed key in the
backup slot.
Press the push button ignition switch
once and wait a few seconds.
Press the push button ignition switch
again and remove the key.
Within 10 seconds, place a second
programmed intelligent access key in
the backup slot and press the push
button ignition switch.
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