Ford Escape: Power Transfer Unit / Removal and Installation - Power Transfer Unit Rear Seal

Special Tool(s) / General Equipment

	205-199 (T83T-3132-A1) Installer, Spindle/Axle Shaft T83-4000-A TKIT-1983-F TKIT-1983-FLM TKIT-1983-FX
	308-777 Remover and Installer, PTU Input Shaft Seal
	308-969 Installer, Pinion Seal
Slide Hammer Dent Puller
Plastic Mallet
Two Leg Puller

Removal

1. Remove the PTU.
   

1. Using the two leg puller remove the companion flange.
   Use the General Equipment: Two Leg Puller

1. Remove and discard retaining clip.
   

1. Using the tool, pierce the seal. Remove and discard pinion seal using dent puller.
   Use Special Service Tool: 308-777  Remover and Installer, PTU Input Shaft Seal.
   Use the General Equipment: Slide Hammer Dent Puller

Installation

1. Position the tool on the pinion shaft.
   Use Special Service Tool: 308-969  Installer, Pinion Seal.

1. Using the tool install the pinion seal.
   Use Special Service Tool: 308-969  Installer, Pinion Seal. , 205-199 (T83T-3132-A1)  Installer, Spindle/Axle Shaft.

1. Install new retaining clip.
   

1. NOTE: Place wooden block on the flange and hammer on the wood using mallet.

   Install the companion flange.
   Use the General Equipment: Plastic Mallet

1. Install the PTU.